BBS220 - BROKEN BAG SYSTEM FOR
BAGHOUSE FAILURE MONITORING
 
 
 
 
 
 
* Filter failure detection with multichannel
   and multicompartment baghouse
   capability
* Up to 64 monitoring points on network
* Alarm status overview displaying condition
   of bag emission outlet or bag compartment
* Bargraphs show status in respect to alarm
   levels
* PC overview of system status with alarm
   conditions using DustReporter 2 Software
   (optional)
 
                           (please click on a link below to go directly to that area on this page)
 
 
Unlike Triboelectric systems, the Electodynamic measurement is not significantly affected by velocity variation between 8m/s and 20m/s and is not effected by build up on the rod surface. The system has suitable resolution for Baghouse applications (>0.1 mg/m3).
 
 
 
The BBS220 Bagfilter monitoring system is suitable for filter failure detection in single or multi-compartment filter systems. The functionality of baghouse filters can be controlled and maintained to operate at optimum levels. Having the capability to identify the bagfilter or compartment in which the suspect fabric filter is fitted, down time and costs for replacing non-faulty bags are significantly reduced. Over time, analysis of the baghouse functionality and filter deterioration can be assessed such that maintenance can be scheduled for natural shutdowns or when the process is least affected. In addition, from a regulatory perspective, prediction of faulty fabric filters can mean few or no excursions over emissions levels.
 
* Detects and identifies the specific bagfilter or compartment with broken bags
* Permits comparison of filter conditions on multiple outlets
* Identification of suspect filter and indication of severity of problem minimizes
   down-time and reduces costs
* Effective predictive maintenance capability by overseeing and predicting problems before
   they occur
* Assists in maintenance scheduling both for rework and in budgeting for replacement
   parts
* Provides accurate records for regulatory purposes
 
 
 
 
 
The BBS220 combines advanced signal processing techniques with PCME's unique Electodynamic measurement principle. When the sensing probe is installed in the duct or stack, particles in the airstream interact with the sensing rod and charge induction effect is analyzed in the probe. Distributions in the particle stream result in a frequency charge induction response, which is directly proportional to the concentration of particulate (application dependent). The sensors' output is an analysis of this frequency response. Emissions are monitored and displayed to the nearest 5% of a programmable alarm level which is easily set to relative to normal bagfilter emission levels.
 
 
 
*  Sensor Status and Alarm Overview
 
*  Individual bar graphs showing relative dust levels to alarm settings
 
* Review of alarm history and current alarm status
 
*  Password protected menu structure for security
 
*  Windows based software for review of data on remote PC, LAN
 
*  Warning and limit alarm settings per sensor
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Multichannel support:
1 to 64 sensors
Enclosure rating:
IP-65
Enclosure size (mm):
260w x 160h x 90d
Power Supply:
90 to 260 VAC (50/60Hz)
Current Rating:
250mA
Display Type:
Backlit LCD providing graphical and text display
 
 
Control Unit Memory Type
Alarm Log Purpose
Storage Rate/Capacity
Typical Log Period
 
Alarm Logger Features:
Alarm data can be downloaded to a PC for Reports
Alarm data is available online or via MODBUS 485/232 register
Alarm data can be sent via Modem or Ethernet (options)
 
Log alarm conditions (e.g. warning or limit alarm)
 
Communication error, power failure
Immediate storage of relevant alarm condition for each sensor
1000 entries
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Stack/Duct Connection
1/2" BSP (socket)
Enclosure Weight
0.5 kg
Enclosure Rating
IP65
Enclosure Temperature Rating
-25C to +55C
Sensor Enclosure Material
Die-cast Aluminum
(epoxy-coated)
Sensor Rod Material
316 Stainless Steel
Sensor Rod Length (mm)
Over 50% of duct stack diameter
Temperature Range
Up to 125C
Up to 250C (option)
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
   
 
 
AIM (Analog Input Module)
Input data from external devices (e.g. Pressure Drop)
SPUR
Divides cable into 2 branches
PSU / Repeater
Voltage and signal boost for extended cabling runs, with multiple sensors
Analog Output Module
Additional 4-20 mA
Relay Output Module
Additional Relay
DustReporter 2
PC Reporting Software, runs on Windows 95, 98, NT and XP
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 
 
PCME-US is a division of B3 Systems, Inc.
B3 Systems, Inc. is an independent distributor of PCME, Ltd. products.
 
 
7711 Welborn Street
Suite 106
Raleigh, NC  27615
 
Phone 919-790-9090
Fax 919-790-0550
 

© 2004 B3 Systems, Inc.